System Design & Architecture
- Develop PCS7 system architecture and control strategies for batch and continuous processes.
- Specify hardware components, including PLCs, I/O modules, network components, and HMIs.
- Create detailed documentation (P&IDs, loop diagrams, control narratives, etc.).
Software Development
- Program Siemens PCS7 systems including CFC, SFC, and custom function blocks.
- Integrate with HMI/SCADA systems, including WinCC.
- Perform FAT (Factory Acceptance Testing) and troubleshoot PLC/HMI code.
Project Execution
- Lead automation workstreams during project execution phases.
- Interface with mechanical, process, and quality teams to ensure system requirements are met.
- Ensure compliance with cGMP, GAMP 5, and 21 CFR Part 11 standards.
Commissioning & Validation
- Conduct SAT (Site Acceptance Testing) and support commissioning of PCS7 systems on-site.
- Collaborate with QA to develop validation protocols (IQ/OQ/PQ).
- Provide support during start-up and ramp-up phases.
Maintenance & Support
- Support lifecycle management of PCS7 systems, including upgrades and patch management.
- Assist in root cause analysis and continuous improvement initiatives.